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Check drains for malfunctions
Condensate drains might be one of the most ignored or forgotten about components when it comes to compressed air systems. Often these drains either do not exist, or are installed and kept out of sight, out of mind, which in either case can lead to potential problems. The main job of a condensate drain is to release the unwanted water out of specific equipment, whether air compressor, air receiver, dryer and or filter. These drains play an important role, as often its existence eliminates the need for manual drainage of equipment. The two main types of drains found in today’s compressed air systems are timer and zero loss electronic drain valve. Time drains are a very popular option, as they are cost effective and easy to install, while being quite reliable. The problem with timer drains is that the intervals between drain cycles have to be adjusted depending on the season and or application need, as improper timing can cause condensate retention, while keeping it open too long wastes unnecessary compressed air. No waste electronic drains are becoming more popular nowadays, as they do not waste any compressed air during the release of condensation and can be easily maintained with a simple rebuilt kit. Considering the small orifice on these drains, it is important to check and test the drains to ensure the opening is clear of any obstructions to allow for proper operations. As a rule of thumb, drains should be rebuilt and or replaced at least one a year and considering the inexpensive nature of this product, it is usually the memory that causes us to forget about them rather than the actual expense. Add drains to your routine maintenance checklist to ensure their effectiveness.
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