AQ 15-55kW & VSD



General Description

 

AQ has the most innovative oil free technology, water injected screw, because our customers cannot afford to compromise on quality. Setting the standard for air purity through ISO 8573- 1 CLASS 0 certification, the AQ 15-30 VSD range is available in Water-cooled and Air-cooled versions, Pack and Full Feature offering high-pressure capability 13 bar(e)) and improved energy efficiency thanks to the superior cooling capability of water that ensures that the heat is removed efficiently at the source. Removing the wasted energy that heat represents gives more air per kW of power. The low temperatures of the compressed air reduces the stress on components ensuring long life. The models offered in this range are AQ 15 VSD, AQ 18 VSD, AQ 22 VSD and AQ 30 VSD air-cooled & water-cooled.

 

Operating Principle


 

 

 

 

 

Control and regulation system

  1. The air is drawn through the inlet filter (1) to the inlet valve (2). The new AQ range has a vacuum controlled
  2. At the heart of the new AQ, there is the water-injected screw element (12) producing highly efficient near isothermal compression. The polymer ceramic rotors with their optimized rotor profile are supported by water-lubricated bearings, ensuring that no oil contaminates the compression element, thereby producing pure oil-free
  3. Stainless steel water separator vessel (13) is in charge of separation air-water via centrifugal and gravity forces. The minimum pressure valve (4) assures the air pressure in the customer
  4. Filtering the water in the lubrication circuit, the water filter ensures a constant supply of clean lubricant (7)
  5. Incorporating a water-water exchanger (8), water cooled units provide a virtually continuous water temperature and low pressure
  6. Using distilled water or reverse osmosis water for the water injection, the built in reverse osmosis system (filters (9) and storage tank (10))ensures a constant supply of high quality water, avoiding corrosion &bacteria growth

 

Standard Scope of Supply

 

Air and Water Section

 

The air section is an air compressor including air-end, drive, lubrication, cooling, control, regulation systems and an integrated refrigerant dryer. All enclosed in an attractive noise suppression steel canopy.

 

Air System

 

  • Inlet air filter
  • Vacuum Controlled unloader
  • Atlas Copco high efficient water injected Polymer Ceramic rotary screw element, with stainless steel rotor shaft & hydrodynamic
  • Minimum pressure valve
  • Safety valve
  • Copper after cooler
  • High-efficiency moisture separator with both automatic and manual drain

 

Water System

 

  • Reverse osmosis system with the built-in reverse osmosis system ensures a constant supply of high quality water, avoiding corrosion and bacteria
  • Filters: The filtration capability equals 10 micron throughout the filter’s

 

Drive System

 

  • Totally enclosed, PE fan-cooled (TEFC/IP55) squirrel cage induction
  • Variable speed Drive

 

 

 

Control and regulation system

 

  • 50Hz IEC (60Hz CSA/UL) approved control cubicle
  • Variable speed Drive
  • Elektronikon® MK5 Graphic regulator and control panel (details below)
  • Sound-insulated canopy
  • Integrated dryer
  • 50Hz IEC approved (60Hz CSA/UL) approved integrated refrigerant air dryer with water separator and electric drain valve.
  • The Elektronikon
  • Elektronikon® MK5 Graphic regulator and control panel

 

Elektronikon Graphic with compressor visualization:

 

The next-generation Elektronikon® operating system offers a great variety of control and monitoring features that allow you to increase your compressor’s efficiency and reliability thanks to the many embedded advanced control algorithms.

Graphical 3.5 inch high definition colour display with clear pictograms and self-explaining navigation. Standard Internet based compressor visualization using Ethernet

 

 

 

Elektronikon graphic regulator module

 

The regulating system includes the Elektronikon module to regulate, control and monitor compressor operation. All SF+ series Elektronikon control modules display and monitor the following:

 

  1. Compressor Status Indication
    • Voltage on
    • Automatic operation
    • Service timer
    • Compressor speed
  2. Temperature, numerical readouts
    • Element outlet
    • Ambient air temperature on FF units
  3. Pressure, numerical readouts
    • Delivery air
  4. Compressor Control
    • Start / Stop
    • Reset / Test
  5. Hour meters
    • Total running hours
    • Total loading hours (in different speed zones)
  6. Timers
    • Programming compressor time-based start/stop commands
  7. Service requirement indications
    • Air filter
  8. Compressor safety – warning indications
    • High element outlet
    • Electronic drain operation
    • Sensor error
    • High dew point
    • Pressure drop over PD/DD filters (optionally)
  9. Compressor safety – shutdown indications
    • High element outlet temperature.
    • Drive motor/fan motor overload
    • Emergency stop
  10. Digital output relays for remote monitoring (voltage free)
    • Automatic operation / Manual operation
    • General warning
    • General shutdown

 

Features & Benefits

 

Peace of Mind:

 

  • Class Zero Air
  • State of the Art Design
  • Water injected, oil-free screw element, eliminating any risk of contamination in your process.
  • Working pressures up to 13 bar, offering suitability for various applications, requiring 100% oil-free air.
  • Reverse Osmosis system, generating highest quality of water for independent & trouble-free operation of the
  • Corrosion proof material choice and advanced design, ensuring highest reliability and continuous performance.

 

Best-in-class Efficiency

 

  • Outstanding Performance
  • Low temperatures during compression –thanks to high cooling capacity of water- makes best in class ‘specific energy requirement’ levels
  • Integrated frequency convertor to ensure optimum efficiency, by tuning the capacity, narrowing down the pressure band and avoiding unload power
  • High Efficiency induction motors, combined with direct driven arrangement provides superior efficiency

 

Fully Integrated & Compact Design

 

  • All-in-one Solution
  • No separate compressor room required as the lowest noise levels allows for installation in most working environments.
  • Integrated refrigerant dryer option provides compliance with your air requirements and makes the best use of your valuable floor
  • Both air and water-cooled variants are available, matching the installation requirements.